I-Gearbox bearing: anti-friction ekudluliseni

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Kunoma iyiphi i-gearbox, cishe kuwo wonke amadivaysi emishini anezingxenye ezijikelezayo, kukhona ama-ringing bearings afinyelela ku-12 noma ngaphezulu.Funda konke mayelana nama-gearbox bearings, izinhlobo zawo, ukwakheka nezici, kanye nokukhetha okulungile nokushintshwa kwalezi zingxenye esihlokweni.

 

Yini i-gearbox ephethe?

 

I-gearbox ephethe (ibhokisi legiya) - ingxenye yebhokisi lemishini yezimoto;i-rolling bearing ye-design eyodwa noma enye, esebenza njengezisekelo zamashafu namagiya we-gearbox.

Ngokuya ngohlobo lwayo, inani lamagiya, indlela yokudlulisa i-torque phakathi kwezinto kanye nomklamo, kusuka ku-4 kuya ku-12 noma ngaphezulu ama-bearings ezinhlobo ezahlukene angasetshenziswa ku-gearbox.Amabhere axazulula izinkinga eziningana:

● Ukwenza imisebenzi yokusekela yawo wonke amashafu angawodwana noma kuphela (ezimweni eziningi - izisekelo ezimbili zawo wonke ama-shaft, kwamanye amabhokisi izikimu ezilula noma eziyinkimbinkimbi - usekelo olulodwa lwe-shaft yokufaka, izisekelo ezintathu ze-shaft yesibili, njll.) ;
● Isebenza njengesekela lamagiya afakwe ku-shaft yesibili (kuma-gearbox anamagiya avumelanisiwe namagiya ajikelezayo mahhala ku-shaft yesibili);
● Ukunciphisa amandla okungqubuzana ku-shaft kanye nezisekelo zegiya (ukunciphisa ukulahlekelwa kwetorque ekudluliseni, ukunciphisa ukushisisa kwezingxenye zayo).

Ukusetshenziswa kwama-bearings kuqinisekisa ukufakwa okulungile kwezingxenye ezihambayo ze-gearbox futhi kunciphisa kakhulu amandla okungqubuzana avela phakathi kwalezi zingxenye.Isimo nezici zama-bearings zinquma ukusebenza kwe-gearbox, ikhono layo lokudlulisa nokushintsha i-torque, futhi ngokuvamile liqinisekisa ukulawuleka kwemoto.Ngakho-ke, ama-bearings agugile futhi angenasici kufanele ashintshwe, futhi ukuze ukhethe kahle lezi zingxenye, kuyadingeka ukuqonda ukuklama kwazo, izinhlobo nokusetshenziswa kwazo.

 

Izinhlobo, ukwakheka kanye nezici zama-gearbox bearings

Emotweni, ugandaganda namanye ama-gearbox okuthutha, kusetshenziswa ama-bearings ajwayelekile ezinhlobo ezimbalwa eziyinhloko:

● Amabhola anomugqa owodwa we-radial kanye nama-angular contact;
● Ibhola elinemigqa emibili yokuxhumana kwe-angular;
● Amarola angama-radial anomugqa owodwa;
● I-roller eyindilinga yomugqa owodwa;
● Inaliti yerola yomugqa owodwa kanye nomugqa okabili.

Ngayinye yezinhlobo zama-bearings inezici zayo kanye nokusebenza kwayo kuma-gearbox.

Amabhola eradial anomugqa owodwa.Ama-bearings ajwayeleke kakhulu angasetshenziswa njengezisekelo zawo wonke ama-gearbox shafts.Ngokwesakhiwo, iqukethe amasongo amabili, phakathi kwawo kukhona umugqa wamabhola ensimbi kusihlukanisi.Ngezinye izikhathi amabhola embozwe ngensimbi noma epulasitiki izindandatho ukuvimbela ukulahlekelwa lubrication.Ama-Bearing alolu hlobo asebenza kahle kakhulu emabhokisini alayishwe kancane ezimoto nezithuthuthu, kodwa ngezinye izikhathi ayatholakala nakweminye imishayo yamabhokisi ezimpahla.

Amabhola okuxhumana angumugqa owodwa.Lawa ma-bearings ngokuvamile abona imithwalo ye-radial kanye ne-axial, avame ukusetshenziswa njengezisekelo zangemuva ze-shafts eyinhloko neyesibili, okuthi ngesikhathi sokusebenza kwebhokisi le-gearbox ingakwazi ukuthwala imithwalo eqondiswe eduze kwe-axis (ngenxa yokuhamba kwama-synchronizers nokugcizelela kwawo. emagiyeni).Ngokwesakhiwo, i-angular contact beararing ifana ne-radial bear, kodwa izindandatho zayo zinezitobhi ezivimbela isakhiwo ukuthi singawi ngaphansi kwemithwalo ye-axial.

Ibhola le-angular thrust enemigqa ekabili.Ama-Bearings alolu hlobo aphikisana kakhulu nemithwalo ephezulu, ngakho-ke ngokuvamile asetshenziselwa ukusekelwa kwangemuva kwe-shaft eyinhloko futhi ngezinye izikhathi ephakathi.Ngokuklama, ama-bearings anjalo afana ne-single-row bearings, kodwa asebenzisa amasongo abanzi anezitobhi zangaphandle zamabhola.

I-roller yomugqa owodwa.Lawa ma-bearings angasebenza ngaphansi kwemithwalo ephakeme kunama-ball bearings, ngakho asetshenziswa njengezisekelo zawo wonke ama-shafts ku-gearbox yemishini yezimoto - amaloli, ogandaganda, imishini ekhethekile, imishini yezolimo, njll. Ngokwesakhiwo, ama-bearings alolu hlobo afana nama-ball bearings. , kodwa basebenzisa ama-roller njengezakhi ezigoqayo - amasilinda amafushane, kanye nekheji, ahlanganiswe phakathi kwamasongo anezindawo zangaphakathi eziyisicaba.

Irowu eliyikhoyili eliwumugqa owodwa kanye nomugqa okabili.Ama-Bearings alolu hlobo ngokuvamile abona kokubili imithwalo ye-radial ne-axial, kuyilapho ekwazi ukumelana nemithwalo ephezulu kunamabhola.Ama-bearings anjalo asetshenziswa kakhulu njengezisekelo zangemuva nangaphambili zawo wonke ama-shafts, ama-double-tapered bearings asetshenziswa ezisekelweni zangemuva zama-shafts ayisisekelo kanye nesesibili.Idizayini yalokhu kuthwala isebenzisa ama-roller ane-tapered, afakwe phakathi kwamasongo amabili anezindawo zangaphakathi ezi-beveled.

Inaliti yerola yomugqa owodwa kanye nomugqa okabili.Ama-Bearings alolu hlobo, ngenxa yokuklama kwawo, anezilinganiso ezincane ezinokumelana okuphezulu kwemithwalo ye-radial - lokhu kutholakala ngokusebenzisa ama-roller-diameter amancane (izinaliti) njengemizimba yokujikeleza, futhi ngezinye izikhathi ngaphezu kwalokho ngokushiya izindandatho kanye / noma amakheji.Imvamisa, amabhodi enaliti asetshenziswa njengezisekelo zegiya ku-shaft yesibili, njengokwesekwa kwe-shaft yesibili (lapho uzwane lwayo lukhona ekugcineni kwe-shaft yokufaka), kancane kancane njengoba i-countershaft isekela.

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Ukuthwala ibhola

I-roller bear

I-roller ene-tapered

Inaliti enemigqa ekabili

Ama-gearbox angasebenzisa ama-bearings ohlobo olufanayo, noma ama-bearings amaningi ezinhlobo ezahlukene.Isibonelo, ku-KP Moskvich-2140 ifake ama-radial bearings amathathu kuphela - abamba ama-shafts ayisisekelo nakwesibili, futhi okuphakathi kufakwe ebhokisini lezindlu ngaphandle kwama-rolling bears nhlobo.Ngakolunye uhlangothi, ku-VAZ "Classic", ama-shafts ikakhulukazi asekelwe ekubetheni kwebhola le-groove ejulile, noma kunjalo, ukuthwala inaliti kusetshenziswa ekusekelweni kwangaphambili kwe-shaft yesibili, kanti i-shaft ephakathi ifakwe ku-roller radial ( ukusekela ngemuva) kanye nebhola elinemigqa emibili (ukusekela ngaphambili).Futhi emabhokisini anamagiya ajikelezayo ngokukhululekile ku-shaft yesibili, ukuthwala inaliti kuyasetshenziswa ngokwenani lamagiya.Esimweni ngasinye, abaklami bakhetha lezo zinsimbi ezihlinzeka ngezindlela ezingcono kakhulu zokusebenza ze-shafts namagiya webhokisi, kuye ngokuthi imithwalo kanye nezici zokusebenza zeyunithi.

Wonke ama-KP bearings akhiqizwa ngokuvumelana namazinga achaza ubukhulu nezici zezingxenye, futhi ngezinye izikhathi ubuchwepheshe bazo bokukhiqiza nezici.Okokuqala, ukukhiqizwa kusekelwe ezingeni le-GOST 520-2011 elivamile kuma-rolling bearings, futhi uhlobo ngalunye lokuthwala luhambisana nezinga layo (isibonelo, ama-radial ball bearings avamile - GOST 8338-75, ama-bearings enaliti - GOST 4657-82 , ama-radial roller bearings - GOST 8328-75, njll).

 

Izinkinga zokukhetha okulungile nokushintshwa kwama-gearbox bearings

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Ukushintshwa kwama-gearbox bearings

Njengomthetho, imisebenzi yokulungisa evamile ayifaki ukushintshwa kwama-gearbox bearings - lokhu kwenziwa njengoba kudingekile uma kwenzeka ukuguga noma ukucekelwa phansi kwezingxenye.Isidingo sokwenza lokhu kulungisa singaboniswa ngomsindo ongaphandle ngisho nokungqongqoza ku-gearbox, ukuvuleka nokuvala amagiya ngokuzenzakalelayo, i-clutch engasebenzi kahle noma eboshwe kanye, ngokuvamile, ukuwohloka kokusebenza kokudlulisela.Kuzo zonke lezi zimo, kuyadingeka ukwenza ukuxilongwa, futhi uma kutholakala ukungasebenzi kahle, shintsha ama-bearings.

Amabhere alezo zinhlobo namasayizi kuphela afakwe umkhiqizi ebhokisini kufanele athathwe ukuze ashintshwe.Ukukhethwa kwama-bearings afanele kwenziwa kangcono ezingxenyeni zamakhathalogi noma ezincwadini eziyisithenjwa ezikhethekile, ezibonisa izinombolo zekhathalogi nezinhlobo zawo wonke ama-bearings aleli bhokisi elithile, kanye nama-analogue amukelekayo ezingxenye.Ungathenga ama-bearings ngokwehlukana, kodwa kwezinye izimo - ngokwesibonelo, ngokulungiswa okukhulu kwebhokisi - kunengqondo ukuthenga amasethi aphelele ezingxenye zemodeli ethile yeyunithi.

Ukushintshaniswa kwama-bearings ezimweni eziningi kudinga ukudilizwa nokucishe kuqedwe ngokuphelele i-gearbox (okuhlukile ukushintshwa kwe-shaft yokufaka ephethe amabhokisi athile, lapho iyunithi idinga kuphela ukudilizwa emotweni, kepha ayidingi ukuhlakazwa. ).Lo msebenzi uyinkimbinkimbi futhi udinga ukusetshenziswa kwamathuluzi akhethekile (abadonsa), ngakho-ke kungcono ukuthembela kochwepheshe.Uma ukulungiswa kwebhokisi kwenziwa ngendlela efanele futhi ngokuhambisana nemiyalelo, iyunithi izoyeka ukubangela izinkinga, ukwandisa ukuphatha nokunethezeka kwemoto.


Isikhathi sokuthumela: Jul-26-2023